Extruders, Wirecuts & Frozen Dough Machines

Extruders, Wirecuts and special use wirecuts such as frozen dough machines have been around for generations to satisfy the production needs of the North American cookie market. Consumers have long craved chocolate chip, oatmeal raisin, and sugar cookies that have that home made look and soft pleasing mouth feel. To meet that need, FPA designs and manufactures a wide variety of wirecuts and frozen dough machines for continuous process lines in the baking and frozen dough industries. While we borrow from the rugged, proven designs of the past, we've updated our machines to reflect the recent advances made in sanitation, weight control and control techniques.

The design achievements for FPA wirecut and frozen dough machines include:

  • Heavy Duty Cycle Machines - Our customers often require 24/7 operation at high rates of throughput setting high standards for continuous performance. FPA meets the challenge by designing and delivering machines that meet these rigorous demands and provide decades of continuous use.
  • Precise Weight Control - FPA manufactures filler blocks and dies to exacting machine standards that insure accurate weights for our customer's wide range of products. We recommend photos eyes to monitor optimum hopper levels that also contribute to tight weight tolerances. FPA wirecut and frozen dough machines are among the best in the industry because we understand the problems our customers face downstream in packaging, for example, when their products are over and under weight.
  • Excellent Sanitation - FPA engineers focus attention in their designs on elimination of machine areas that may harbor organic materials creating sanitary concerns. We often incorporate stainless steel in product contact areas and wash-down motors and gearboxes to meet the highest possible sanitation standards.
  • Product Alignment - FPA designed Wonderbar can realign your wirecut cookies and increase product yield by 10-20%. Ask us how!
  • Ease of Use - Changeovers should be quick and painless, as product types change throughout the day or shift. Quick release filler blocks and easily accessible recipes for machine set-ups are just a couple of the features we offer our customers to minimize downtime during product changeovers.

Our Equipment

Chocolate Chip, Oatmeal Raisin & Sugar Cookies

We recognize that each wirecut application is unique. Therefore, we have designed a wide range of solutions for our customers. Here is just a sampling of our machine offerings.

Stationary High Performance Wirecut (Through the Band)

Portable High Performance Wirecut (On Casters with Internal Belt)

Angled Overhead Wirecut (For Maximum Band Loading)

Adjustable Head Wirecut (For Two Color or Filled Bar Applications)

Two & Four Roll Extruders (For Snack Bars & Nutrition Bars)

Four Roll WIrecut (For Dual Dough or Multi-layered Products)

Frozen Dough Machines (On Paper or Bulk Pack)

Tub Filling Wirecut (For Fund Raising Applications)

Frozen Dough Machines - text FPA's frozen dough machines offer unmatched performance in the production of fresh or chilled dough for food service and fresh product bakers. Our customers testify that FPA's high output systems offer significant benefits including exacting weight control, ease of use, improved sanitation, labor reductions, and neatly aligned rows of tasty cookie dough. Like our high performance wirecut machines, FPA frozen dough machines offer a variety of capabilities to meet every budget and production requirements.
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